Didas on Display at home








Labels: Dave LaRoche, Injection Molding, Mold maker, Newark CA
It's been a while since I've done an update, but this new Batcave Carry Case Playset from The Toyroom is too good not to shout about! Anthony has done a number of fabulous custom playsets using Dida Display carrying case boxes. Stunning in it's ambition, it's two display boxes strapped together into a 20"x22" case that opens up into a massive set that includes a drop down cave entrance for the Batmobile. The artwork is full of comic accurate details sure to please the geekyest of Batman geeks. Check it out! If the Stately Caverns from Dida Displays doesn't float your boat (or fly your Bat) this might do the trick!
An update on the Star Trek Style crew chairs: The toolmaker who was contracted to make the mold has finally relocated his shop and is almost back up and running. I cannot say when chairs might be a reality, I'm certainly pushing as hard as I reasonably can. The good folks who put up the pre-order money have all agreed to remain patient. I hope to have good news soon.
In the months since the Dida parts came and I've been working to fill the pre-orders I've never had time to make a display for myself. I'm in love with my new Hall of Justice Playset! The colors really make the figures pop and I'm really proud of all the touches I put in it. My obsession with making these modular paid off--I'm currently enjoying this display with the jail on top and the drop down floor placed on the roof.
Debuting the Hall of Justice today!
Labels: Batman, Hall of Justichttp://www.blogger.com/img/gl.link.gife, Superman
I've been posting updates at the Museum Work in Progress section showing the new deluxe Hall of Justice I'm working on. Today I started putting together a new wall with a glass view screen for a new twist on the old Mego HOJ Disaster Viewer. I can't wait to see it finished. Check out the thread to see the first stages of the Jail Cell trap door. This is going to be a fun one.
I've set up a new workshop downstairs in our garage. Now I can work while the baby sleeps. Hurrah!Labels: Batman, Design, Hall of Justice, Spider-man, Superman

Labels: Batman, reviews, Stately Caverns, Superman

Labels: reviews, space command
The Dida playset is a jewel. The design is so simple that no instruction sheet was needed, and the materials are perfect. The original Mego sets were made with cardboard akin to that found on the back of a pad of paper, and sagging and bending were the norm. Dida sets are thick, sturdy, and built for warp speed. Gone are the cheap painted walls of the original Mego Enterprise set, now the crew has awesome 3D computer consoles on every wall with buttons and dials to operate! Mr. Spock would be deeply thrilled about it if he wasn't against that kind of thing.

Labels: reviews, space command, star trek
My last post mentioned shipping in 2 weeks. That was a month ago. To be fair, I did ship a few of the Space Command sets 2 weeks ago, but I did expect to be done by now. Best laid plans, as they say.

Stately Caverns is going very well. The walls are almost all done, that's installing 28 snaps in three walls (15 times) and building the sliding door walls for the library and the support wall for the batpole entrance. The sliding door is the most labor intensive. It involves cutting the plastic track, drilling holes in the exact right location using a template, and then hand cutting the wall parts away from the display box so they can be riveted onto the track. It's a time consuming operation, but it was great to finally get a rhythm going and crank out a bunch of these walls.
The Space Command Center is also well underway. The walls are 75% done and are moving smoothly. This thing has been a headache for sure. In pushing so hard to make the outside art interchangeable I really made a lot of extra work for myself. The issue is the snap-on consoles. In order for the art to be removable the snaps in the walls cannot go all the way through the layers of vinyl. These means the holes must be punched carefully by inserting a backing piece under the vinyl so the punch doesn't pierce the outside vinyl. Then the snaps have to be carefully slid into the pocket and hammered closed. It's a delicate operation and I kind of wish I could have just punched the holes all the way through and set the snaps and that would be that. So we'll have to make sure there is cool artwork to change in and out of these sets in order to make it worth the effort!
The sliding door on this is the same crazy operation with the tracks and the rivets and the cursing and grumbling. But it's worth it, they look really cool. Of course, the big issue with these is that the factory put the door on the wrong side and if you are a stickler for accuracy that's a big no-no. A few customers want it corrected and that is doable, it just means the walls won't be factory sealed anymore since I have to cut open the vinyl to remove the art and put it on the other side. I've done one though and it looks pretty good and didn't take that much extra time. Still, cutting that wall open was kind of sad.
The navigation console is now the major project and it's a real labor of love. When I made my original prototype the base of this console was a real funky affair. I wasn't actually sure how I would pull it off in reality.
The tower has three 1.5 inch tabs on each side to secure it to a stacked display. These have to be removed to make a tri-box so I have all of these really nice black vinyl rectangles I can use. They become the main face of the base of the helm.
The sides are then made from the scraps that result from making the triangle roof/floors for the triboxes. The triangles are made from a modification of the basic displaybox floor and there's this great angled scrap piece that gets cut off...the angle just so happens to work nicely as the base of the helm. How I stitch this all together is another story, but the result looks really good in my opinion. Obviously, Mego did theirs in plastic and if this was mass produced that would be the way to go. But I love the shiny vinyl consoles and this helm really finishes the piece off nicely.
Labels: Batman, Design, Manufacturing, space command, star trek, Stately Caverns
Consoles, consoles, consoles! I put a big batch of these together this week. It involves first inserting the snaps that will hold it to the wall, then folding the console together and closing it with rivets. Took me a while to figure out the easiest way to do it, but once I found vise grip pliers it was easy. Spent an evening watching TV and putting a big box of these together.
Labels: Manufacturing, space command, star trek
The design of this is directly related to the now postponed Phone Booth slipcase. Throughout this project I've tried to design thing that can be used in a variety of ways in order to get the maximum return on tooling and production costs. This has been a mixed bag. I had the notion that the phone booth slipcase could be re-purposed by adding a diagonal sealbar across the top square and then riveting two units together to form this hidden chamber.

Anyway, that's the update on the Batpole Quick Change gimmick. I had about half of them done before my hole punch gave out. Back to the hardware store!
Jonah Edward is born. Yay! But the Displays are not ready and I tell them to get them to me in January when I will be freer to deal with them.
it had been on my mind to make it for real (that's a whole other story). As the obsession grew I finally took the first step and sealed this scrap of a Jet Jungle Trading Card between two pieces of vinyl (using our now ruined household iron) and drove a brass rivet through it. It may look a little stupid to you, but to me it was the essence of what I wanted to create: Mego playsets...artwork sealed in vinyl...held together with rivets. This little object was SO SATISFYING. that I carried it in my pocket all the time for inspiration. It launched me off on an odyssey I could never have predicted. Perhaps I should have stopped while I was ahead.


Will these nice ladies be making Dida Displays with this nice big machine anytime soon? I sure hope so!
The trip was also great because I got to see first hand what the tools look like for heat sealing these vinyl panels. This is the tool for making the Phone Booth (which will likely be delayed until next year. I want to do the display boxes first and they are complicated enough...). The seals are made with brass ruled bars that are bolted to a big metal plate. The plate fits in the big machine in the first photo. The layers of chipboard and vinyl are laid out by hand on the turntable which turns and puts the piece under the brass tool. A radio frequency runs through the seal bars and heat seals all the layers of vinyl together. Labels: Manufacturing
Labels: art, Mego Meet, Mego Museum History, Trading Cards